Bulldozer Geardown Conceptual Calculations

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Core Calculations

Roller chain and sprocket.

From Roller Chain Strength Table - the working strength of 100 pitch chain is 5000 lb. The 15,000 Inch Pound Motors provide 3x this force at 1" radius. For us to allow operation within working strength of single chain - we need to use a 3" radius sprocket, where force will be 1/3 of the rated 15,000 lb at 1" radius. this indicates that we would go from 3" to 6" sprocket to make everything fit:


edit

Designs

1

motor

1-7/8" shaft
13T 80# sproket 1-7/8" bore 2.3285" O.R.

box

2" shaft
22T 80# sproket 2" bore 3.79" O.R.
11T 100# sproket 2" bore 2.504" O.R.
3" shaft
25T 100# sproket 2-15/16" bore 5.3225" O.R.


  • 1.692:1
  • 2.272:1

3.84

2

motor

1-7/8" shaft
14T 80# sproket 1-7/8" bore

box

2" shaft
22T 80# sproket 2" bore
11T 100# sproket 2" bore
3" shaft
25T 100# sproket 2-15/16" bore


  • 1.571:1
  • 2.272:1

3.57

3

motor

1-7/8" shaft
13T 100# sproket 1-7/8" bore 2.9105" O.R.

box

2" shaft
25T 100# sproket 2" bore 5.3225" O.R.
11T 100# sproket 2" bore 2.504" O.R.
3" shaft
25T 100# sproket 2-15/16" bore 5.3225" O.R.


  • 1.923:1
  • 2.272:1

4.37

4

motor

1-7/8" shaft
13T 100# sproket 1-7/8" bore 2.9105" O.R.

box

2" shaft
25T 100# sproket 2" bore 5.3225" O.R.
11T 100# sproket 2" bore 2.504" O.R.
3" shaft
36T 100# sproket 3020 3. taper bore 7.5625" O.R.


  • 1.923:1
  • 3.272:1

6.29

5

motor

1-7/8" shaft
11T 100# sproket 1-7/8" bore 2.505" O.R.

box

2" shaft
25T 100# sproket 2" bore 5.3225" O.R.
11T 100# sproket 2" bore 2.504" O.R.
2-15/16" shaft
22T 100# sproket 2-15/16" bore 4.72" O.R.


  • 2.272:1
  • 2:1

4.54

6

11

45

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