Waste Plastic Extruder: Literature Review

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The following literature review has been conducted as part of the Waste plastic extruder for Mech 461.

Contents

Searches[edit]

Waste plastic extrusion RepRap [email protected] Open Source Rapid Prototyping


Open Source Rapid Prototype Technology and Potential Applications[edit]

J. M Pearce, C. Morris Blair, K. J. Laciak, R. Andrews, A. Nosrat and I. Zelenika-Zovko, “3-D Printing of Open Source Appropriate Technologies for Self-Directed Sustainable Development”, Journal of Sustainable Development 3(4), pp. 17-29 (2010). http://www.ccsenet.org/journal/index.php/jsd/article/view/6984[edit]

  • Discusses evolution of Open Source 3D (OS3D) rapid prototyping technology.
  • Expresses potential uses of OS3D as a sustainable development tool, along with increased internet access and material availability.
  • Summary of potential applications and limiting factors on utility
  • Identifies future areas of research to improve OS3D technologies, make them more applicable in a developing world context.
    • Specifically, relating to this project, states that research is needed in creating feedstock from locally available materials.


[email protected] Project, www.fabathome.org.[edit]

Parallel Technologies[edit]

Plastic and Plastic-Composite Materials[edit]

S.P. Ladamy, K.C. So, “Optimal Recycling of Waste Materials in a Plastic Extrusion Production Process”. European Journal of Operational Research, 79(1994), pg 13-24.[edit]

  • Recycling process overview.
  • Recyled plastic mixed with virgin material to retain engineering properties
    • Less virgin material in plastic each cycle
  • Authors attempt to determine optimal number of cycles of mixing reclaimed and virgin material
  • Based on factors such as sale price, value of recovered waste material, raw material cost, production, etc.
  • Numerical model developed to determine optimum cycling.

Relevance:

  • Some useful insights into engineering properties of recycled plastics.
  • Virgin material mixing may be utilized.


R. Hettema, J. Pasman, L.B.P.M Janssen, “Reactive Extrusion of Recycled Bottle Waste Materials”, Polymer Engineering and Science, April 2002, Vol. 42, No. 4.[edit]

  • States challenges of plastic recycling
    • mixing waste streams (ie. HDPE and PP) results in undesirable engineering properties.
    • hard to recreate properties of virgin material
  • Authors conducted experiments with reactive extrusion (chemicals added during process)
    • peroxides added during extrusion process.
    • found to be beneficial in improving properties such as toughness
  • Extrusion settings also tested for effects on material properties.
    • mass flow rate, screw speed and termperature tested.
    • linkage found between these parameters and % elongation, Young's modulus and yield strength.

Relevance

  • Reactive extrusion could be explored to improve properties of expanded materials. Need to ensure such chemicals are domestically available in a development setting.
  • Extrusion parameters will have to be tested to determine optimal conditions for quality feedstock production.

Extrusion Process and Technology[edit]

O. Vongeheur, “ Fundamentals of Extrusion”, Candy Industry. January 2008.[edit]

  • Basic outline of extrusion processes
    • describes major steps in extrusion and examines three methods – screw, piston and roller
  • Originally written for Candy Industry – therefore may not apply to RepRap. But does describe mechanical processes for plastic
  • Note also that RepRap extruders have been designed to extrude paste, as has the piston system of [email protected]


Existing Waste Plastic Extrusion Technology[edit]

Links[edit]