Angle Frame Connector

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Build

Angleconnectorframe.jpg

CAD

Angleconnectorstart.pngWithnutcutout.pngWithnutcutoutandhole.pngWithnutcutoutandholeTDD.png3sideangleconnector.pngAngleconnector.pngLeftcorner.pngRightcorner.png



Concept

edit

File:Setscrew mechanism.fcstd

Build

Production

D3D Pro

  • 50% infill for real print.
  • Test print at 20%: 10 cm cut off the bottom, standing on corner - . This would not stand on moving-bed printers. Babystepping correction -0.75. It does not stand on a stationary bed printer eiether. I turned it around to print standing on 6 points.

Angleconnectorstl.png

  • Came off bed so printed it on 6 corners:

  • Initial fit: metal shown with 6 mm hex nut and set screw in the hole.

  • STL - sunk 5 mm into bed. Test print at 20%, takes 8.5 hrs. Production print: 50% infill, 10:10 hours, 133 g. Brim 10 lines. Prints starting on 6 corners, for a solid base.

Cornerproductionengineering.png

D3D Simple

Printer profile - File:D3duniversal 7.ini - 100%, see support parameters.

Support parameters:

Supportparameters.png

Results:

  1. 100% infill - no way. Not enough stick to bed, starts warping after excellent first layer.
  2. 100% infill - roughed up surface with sand paper, 8 line brim. No way. Still comes right off.
  3. Painter's tape - reduce infill to 20% for a less solid part but still bootstrappable to D3D Pro.